Our country has created the world's most dynamic market in the reform and opening up of stainless steel process, gave birth to the world's largest steel companies. But the development of the domestic steel industry is also facing many problems to be solved, this paper TISCO practice, some of the views put forward for discussion.
One, TISCO stainless development practice
1. establish Stainless Steel Development Strategy
As China's oldest and largest stainless steel producer, TISCO stainless steel industry in China to grow together. Turn of the century, TISCO stainless steel industry development trend in system analysis based on recognizing new opportunities for development: China is the world's most potential market of stainless steel, steel companies have to build a world-class market conditions; the country "Ten five "industrial policy explicitly supports the development of TISCO stainless steel; TISCO has accumulated in the long-term practice of experience and unique advantages of stainless steel production, technology, marketing, management and other aspects, with strong R & D strength and a large number of stainless steel with independent core technology intellectual property and proprietary technology; the rapid development of contemporary stainless steel equipment manufacturing technology and information technology, the Chinese stainless steel play to advantages achieve catch-up possible. TISCO is entirely possible to break the world's stainless steel business model of progressive development, to achieve leapfrog development, revitalizing the national steel industry, leading the development trend of the world stainless steel. Thus, TISCO put into a "large-scale, variety special, superior quality, low cost, R & D, high efficiency, good service, good environment," the world's most competitive steel enterprise strategic objectives, efforts to promote implementation.
2. To achieve the optimization and upgrading of technology and equipment
August 2000 - the end of 2003, TISCO invested over 70 billion yuan, the implementation of system transformation and stainless steel cold-rolled sheet expansion and reconstruction of two bonds to support the project, stainless steel production on the scale and level of technology and equipment to a new level, formed in production capacity of 1 million tons of stainless steel, into the ranks of the world's steel quarterfinals.
September 2004 - September 2006, 16.578 billion yuan investment, the implementation of new projects approved by the State of stainless steel, construction smelting system, hot and cold systems systems. TISCO adhere to independent innovation, based on the accumulated over the years, the integration advantages of the world's steel enterprises, make full use of modern technology and information technology equipment manufacturing, technology and equipment to make new steel projects, construction quality, time schedule, investment control, speed of production has reached the same industry-leading level, forming an annual output capacity of 3 million tons of stainless steel, has become the largest production capacity, equipped with the most advanced technology steel companies in the world.
3. To promote technological innovation and management innovation
Sustained and rapid economic development, the variety and quality of the stainless steel made increasing demands. Stainless accelerate new product development, effective import substitution, to meet the urgent need of the national economy has become an important mission of the stainless steel business. In recent years, TISCO has developed a railway vehicle TCS ferritic stainless steel, cryogenic pressure vessels 9Ni steel, oil and gas pipeline industry, a number of strategic variety of stainless steel billet super 13Cr, Super 304H and super duplex stainless steel, broken monopoly of foreign technology, to fill the gap. Successful development of coinage with stainless CTSZB, 2005 the People's Bank of China issued the fifth set of RMB 10 cents coins manufactured for China to fill the blank of stainless steel coinage.
The formation of a number of proprietary technologies with independent intellectual property rights. Since 2002, has won the provincial science and technology achievement awards 37, in which high-quality stainless steel sheet technology development, nitrogen stainless steel production process and product development, in order to iron-based materials stainless steel smelting technology development and innovation were awarded in 2003, 2004, 2006 national Science and Technology progress Award. It now has more than 700 stainless steel-based core technology, in which nearly 100 core technology with international standards.
Promote management innovation. Adhere to the first-class enterprises, Deepening of the standard potential, to carry out a comprehensive budget management to achieve the budget by profit-centric to change the core of competitiveness. Invest 300 million yuan to build information technology projects, for the full implementation of sophisticated management information support and lay down a solid foundation. Since 2004, efforts to promote Six Sigma as the core of sophisticated management, full implementation of Performance Excellence Model, 2006 TISCO "National Quality Award", "TISCO card" stainless steel "China Famous Brand".
4. Construction of comprehensive supply chain and industrial chain
In recent years, the country has with the Jinchuan Group and the Cuban nickel industry group, Kazakhstan chromium industry groups and other foreign companies to carry out strategic cooperation on important resources of nickel, chromium, etc., to establish long-term, safe, stable, low-cost supply chain strategy; and automobile, shipbuilding, container and other key manufacturing enterprises to establish a strategic partnership to promote the stainless steel and other key products into these high-end areas and industries. Promote extended processing of stainless steel products, has invested 550 million yuan to build a stainless steel eco-industrial park, the formation of 200,000 tons, the annual processing capacity of stainless steel; by 2010, will form a stainless steel deep processing capacity of 500,000 tons, build a set of stainless steel production, processing, distribution and trade as one of the stainless steel industrial park.
TISCO stainless steel development strategy has achieved remarkable results. From 2000 to 2006, stainless steel production increased by 3.57 times, the main business revenue increased 3.55 times, 4.86 times and profits grew. Meanwhile, the yuan output value of energy consumption fell by 61.85 percent, fresh water consumption per ton of steel dropped by 69.19%, of the total tobacco dust emissions fell 80.32%, chemical oxygen demand dropped by 91.81 percent, sulfur dioxide emissions fell by 24.59%. Stainless steel production in 2007 is expected to be more than 2 million tons, operating income reached 100 billion yuan, profits of 10 billion yuan.